Product thermal capacity : 1-20 t/h Working pressure : 0.7-2 Mpa Available fuel : Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc. Available industries : Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc. Introduction:
superheated steam boiler - Bing is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
Technical advantages Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
Steam, Boiler, and Blowdown Pressure are the same. Combustion Efficiency is the % of fuel energy that is directly added to the feedwater and not otherwise lost or used. Blowdown Rate is the % of incoming feedwater mass flow rate that leaves the boiler as a saturated liquid at boiler pressure.
These units can provide superheated steam at pressures up to 850 psig (57 bar) and at temperatures up to 650°F (343°C). Clayton's superheated steam generators provide superheated steam for a variety of industrial applications as auxiliary boilers in power plants and wherever superheated steam is required.
Saturated steam VS Superheated steam for steam boiler An industrial steam boiler is a closed vessel used to generate steam for various industrial heating and humidification applications. The boiler has a heat source (furnace), which boils water at a rate higher than its boiling point, and a heat transfer medium (pipes or tubes for heat exchange).
Marine boilers produce high pressure superheated steam to drive the turbines. The steam is generated by the water tubes which connect the water drum to the steam drum. Water and steam circulate through the vertical banks of tubes; the inner ones supplying the top drum and the outer ones dropping steam and water back to the water drum. The water
MHI's One Atmosphere Boiler superheated steam boiler features patented InstaSteamâ„¢ technology, allowing for rapid startup times, unparalleled efficiencies and up to 1300°C temperatures. BoilerFreeâ„¢ technology allows most OAB units to be installed without the need for traditional boiler certifications.
Boiler pressure starts rising when load drops; but then the safety valves are expected to relieve pressure by venting steam. Also, burners get turned down if situation persists. The certified rated pressure cannot be exceeded. Make necessary modif
In a boiler, energy from the fuel is transferred to liquid water in order to create steam. Once the water is heated to boiling point, it is vaporized and turned into saturated steam. When saturated steam is heated above boiling point, dry steam is created and all traces of …
diesel superheated steam boiler. Steam Boiler In India April 11, by the early Sixties the hobby was running out of steam.Boiler Safety | OSHA Safety ManualsBoiler Safety. Workers that use, maintain, and service boilers know that they can be potentially dangerous.
Very Low to No Moisture even during start-up in the OAB. MHI BoilerFree™ Technology allows for continuous superheated steam generation unlike a boiler which has to fill up a steam chamber then discharge the steam in a batch mode. Energy efficient is reported socket to output. Nearly 90-99% Outlet to Output Efficiency, MHI Rating.
Superheated steam has to cool to give up heat, whilst saturated steam changes phase. This means that temperature gradients over the heat transfer surface may occur with superheated steam. In a heat exchanger, use of superheated steam can lead to the formation of …
2/8/1970· Beeby and Potter (1986) reviewed superheated steam drying, with a primary focus on bulk solids drying applications. The direct contact superheated steam drying process consists in a heat-up period, a constant-rate drying period, and a falling rate period. Each of these was contrasted to its equivalent for air or for conduction drying.
Steam superheater is a coil type heat exchanger which is used to produce superheated steam or to convert the wet steam to dry steam, generated by a boiler. Boiler utilizes both sensible heat as well as latent heat to convert water into steam while superheater utilizes only …
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11/1/2015· Jeff Stevenson demonstrates one of the most misunderstood properties of steam - it is invisible. What you normally see coming off the top of a heated pot of water is steam that has cooled and condensed back into tiny drops of water vapor. It is possible to superheat steam. By adding heat to the invisible steam it's possible to raise
Since superheated steam has no direct relationship between temperature and pressure, at a particular pressure it may be possible for superheated steam to exist at a wide range of temperatures. As superheated steam is an insulator, superheated steam farther away from the surface cannot easily cool down and yield its energy.
A superheater is a device used to convert saturated steam or wet steam into superheated steam or dry steam. Superheated steam is used in steam turbines for electricity generation, steam engines, and in processes such as steam reforming. There are three types …
Author: Systran Technical & Training Services
According to steam character, steam boiler can be divided into saturated steam boiler and superheated steam boiler. In a boiler, energy from the fuel is transfered to liquid water in order to create steam. At first, cold water gets warmer a